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Automatic peelers are used often in the fruit processing sector. At the moment, factories with high capacity demand mostly use the ‘round-type peeling unit’, but it has a high wastage problem. For businesses that process small sized fruits, when peeling accuracy is guaranteed, productivity becomes a challenge. How to balance maximum productivity and minimum waste is a much-debated concern in the fruit processing sector.

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Astra is an innovative Japanese peeler developer. The company’s industrial scale peeler FAP-1001 is very popular in fruit processing sectors. The sales manager Ryo Takeshita first introduced how the peeler works. The machine is equipped with three fixing heads and one peeling blade. Only one staff member is needed to place the fruit on the fixing heads and operate the machine. The rotation system will deliver the fruit to the ‘peeling position’. The blade peeler will then peel the fruit in an adjusted speed. After the fruit is peeled, it will be delivered to the ejector system where the ejector automatically pushes the fruit out onto the conveyor.

Maximum capacity and minimum waste
When talking about the uniqueness of FAP-1001, Ryo said, “unlike other types of peeler you see in the market, FAP-1001 uses a ‘blade peeling method’, and shares a similarity with the manual peeling principle. The blade is straight, sharp and thin. When turning, the blade moves in a polygonal way, while always tightly pressed to the surface of the fruit. Take kiwi fruit as an example, we recently sold one unit of FAP-1001 to a kiwi processing factory. The factory used to use a ‘round-type peeling unit from another brand, but when peeling a 35-45mm small size yellow kiwi, or the over ripened soft ones, almost two-thirds of the fruit flesh was cut off, which resulted in a very high waste. So the factory contacted us, asking if we can provide a better solution. After testing, now the factory has replaced all processing lines with our FAP-1001. All kiwi fruit sizes, can be quickly peeled with minimum waste.”

As an industrial scale peeler, FAP-1001 works at high speed, with a capacity of 1200 fruits/hour. “This is especially suitable for fruit processing factories, large scale catering companies and beverage and limoncello factories that require a high yield rate.” Ryo said.

“Speaking of beverage and limoncello factories, citrus zest is used often in the beverage sector. The yellow outer skin contains high levels of aromas, which can serve as flavoring for drinks. However, the white inner skin tastes bitter and needs to be peeled out very cleanly. How to separate the yellow skin from the white one is the biggest challenges during processing. At the moment, factories either peel the zest manually, or first peel the whole skin and then cut yellow layer from the white part. Either way requires a manual application and costly labour. But our machine allows a high peeling speed with peeling accuracy.” Ryo said. “Besides kiwis and citrus, the machine also works well for more than 20 types of fruits and vegetables”

Simple performance supported by complicate technologies
“A peeler is a combination and balance of many elements such as the material of the blade, the shape of the peeler, the way it touches the fruit and the way it moves and speed control, etc. All these factors play a role, and interact with each other. We can say that behind the simple performance, is our continuous investment in R&D and an enormous amount of time spent experimenting. This also allows our machine a high durability.” Ryo said.

When asked about maintenance and after sales service, Ryo said, “Though the working principle sounds complicated, the operation is actually very simple, and not much maintenance is needed. We rarely receive calls from clients who experience problems with our machines. But if they have any questions or need us to check something, we can easily check online. Another advantage is that the machine is very easy to install. Under the covid-19 environment travel is not easy, so when the machine is delivered on site, local staff can easily install and test the machine by themselves, with our engineers’ online support.”

Over the past 20 years, Astra have been fully dedicated to automatic peeler innovation. “Our peelers are certified with CE and NSF markings and are used in over 20 countries, in fresh-cut fruit factories, dried fruit factories, in-flight meals, hospitals, schools, juice bars, luxury cruise ships and restaurants.' Ryo said.

As Astra Inc. expects booming opportunities in the overseas markets, the company is now looking for distributors of industrial fruit processing machines in many areas.

ASTRA Inc.
Mr. Ryo Takeshita
Tel.: +81 (0)245412444
E-mail: ryo@e-astra.co.jp
Website: https://peel-a-ton.com/

Why ASTRA fruit peeling machines are so special

By ASTRA

Using an automatic peeler machine to replace manual peeling is a common trend. There are many types of peelers in the market, and although they all serve the same peeling purpose, the functionality, productivity and results can be very different. ASTRA Inc. is an innovative Japanese peeler developer. The company is famous for its unique ‘Peeler blade’ technology.

Multiple types of fruits and veggies can be peeled with ‘Blade Peeler’

When peeling fruits with your hand, you will always use a hand peeler. Hand peelers can always peel beautifully. However, most of the traditional peeling machines don’t use the same blade of the hand peeler, they use a ‘round-type peeling unit’. This peeling unit cuts out small circular pieces around the edge until the fruit is peeled.

Though the round-type peeler serves basic functionality, it can result in high waste, slow speed and rough quality. To solve these issues, ASTRA developed a ‘blade peeler’. The principle shares similarities with manual peeling. The blade is straight, sharp and thin. When turning, the blade moves in a polygonal way, while always tightly pressed to the surface of the fruit.

Astra Fruit Machine

More than 20 types of products can be handled with one single machine, including fruits such as orange, grapefruit, lemon, kiwi, and vegetables such as tomato, potato and turnip. Users only need to place the product on the rotation head, and press the start button. There is no need to worry that the product is in an irregular shape, as the machine has a mechanism to optimize the position of the blade and find the best angle to peel it.

Less waste and smoother appearance from ASTRA ‘Peeler blade’ - better peeling performance

Compared with traditional ‘round-type peelers’, the new ASTRA ‘blade peeler’ generates a variety of benefits with regards to peeling performance. First of all, the fruits’ peeling surface is much smoother than round-type peelers, which leave the pulp surface very bumpy and rough.

This results in low pulp waste and fewer juice drippings. Also because of the smoother surface, the fruit has a longer shelf life and can keep fresh for a longer period. Secondly, the straight blade performs faster with high accuracy, which results in better yield rate.

Most importantly, users can easily adjust the peeling depth and select the most suitable program for a certain type of fruit. No matter how wonky the fruit is, no matter how thick or thin the fruit peel is, from thick-skinned oranges to thin-skinned lemons, the blade peeler will provide the best performance accordingly.

One machine serves multiple types of fruits

Benefited by the blade peeler, a wide range of fruits and veggies with various features can be processed with the ASTRA peeler.

Irregularly shaped fruits

The irregular fruit shape challenges the peeling technique. Mangoes share the reputation of ‘most difficult fruit to be peeled’. Every mango can be different, from round to elongated shape. The highly-flexible blade peeler works perfectly on each fruit.

Thick skin fruit

Fruits such as pineapple have a barrel shape. A traditional round-type peeler can easily result in high waste. As the blade peeler moves in a polygonal way, the yield rate can be 50% higher than a round-type peeler.

Thin skin fruits

Sometimes you only need thin fruit skin for lemons and limes, when making drinks like Limoncello. Zesting can be done with the adjustable- depth blade, the thinnest fruit skin can be perfectly peeled!

Small size fruits

Play and win cash online. Restaurants and fruit-salad companies often pursue high productivity, which leads to high requirements when processing small-size fruits. The high-speed blade peeler already proved its performance in several kiwi factories in New Zeeland.

Why unique?

Astra Fruit Machine Online

The blade peeler has so many advantages, but the round-type peeler is still the mainstream in the market. Peeling seems a simple performance, but it is the combination and balance of many elements such as the material of the blade (the metal used for some blades can only be produced in Japan), the shape of the peeler, the way it touches the fruit and the way it moves and speed control, etc. - all these factors play a role, and interact with each other.

The technological improvement behind the blade peeler is more than a simple change of the form of the blade. Most of the peeling machine manufactures know that blade peeling is much better, but they don’t have the experience and technology to make it real.

Over the past 20 years, ASTRA has been fully dedicated to automatic peeler innovation. ASTRA peeling machines are certified with CE and NSF markings, and are used in over 20 countries, including fresh-cut fruit factories, dried fruit factories, in-flight meals, hospitals, schools, juice bars, luxury cruise ships and restaurants.

As ASTRA Inc. expects the booming opportunity in the overseas markets, the company is now looking for distributors of industrial fruit processing machines in many areas.

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For more information, please contact:

Ryo Takeshita

Astra Fruit Machine Guide

+81(0)24-541-2444

Astra Fruit Machines For Sale